SMED ROI Engine

Lean ROI Framework

Single-Minute Exchange of Die • Financial Impact Analysis

Baseline Changeover Data

Financial Factors

Monthly Time Saved
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Production Hours
Annual Cost Savings
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Direct Savings
Payback Period
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Months

LEAN LOGIC: Reducing setup time from 60 to 10 minutes creates "found capacity." This time can either be used to produce more parts (increasing revenue) or to run smaller batches, which significantly reduces warehouse inventory costs[cite: 68, 93].